GeoPer-Digi Project

Development and digital optimization of sustainable geopolymer plasters based on local mineral waste and functionalized with perlite

Project Overview

Title: Development and digital optimization of sustainable geopolymer plasters based on local mineral waste and functionalized with perlite (GeoPer-Digi)

Duration of the project: 2026 - 2027

Scientific field: Efficient and sustainable development; Reindustrialization

Funder: Academy of Romanian Scientists through the Academy of Romanian Scientists Research Projects Competition for Young Researchers "AOSR - Teams-IV" Edition 2026 - 2027 "Digital Transformation in Sciences"

Project type: Research project focused on sustainable geopolymer materials, circular economy and digital optimization for civil engineering applications.

Abstract

The increasing concerns regarding climate change and the environmental impact of the construction industry require the development of sustainable materials capable of reducing CO2 emissions and the consumption of non-renewable resources. In this context, geopolymers represent a promising alternative to Portland cement-based materials due to their ability to valorize mineral waste.

The project aims to develop sustainable geopolymer plasters based on local mineral waste and functionalized with perlite in order to obtain lightweight materials with improved thermal insulation properties. The developed materials will be characterized from microstructural, mechanical, physical and thermal perspectives.

The digital transformation component is integrated through the development of an experimental database and the use of statistical analysis methods for composition optimization. The project contributes to circular economy principles, energy-efficient buildings and reindustrialization through the valorization of local resources and technologies with industrial transfer potential.

Project Objectives

  • To formulate the technological concept for producing sustainable geopolymer plasters.
  • To propose and demonstrate the technology for producing the geopolymer matrix.
  • To validate the technology for producing perlite-functionalized geopolymer plasters.
  • To digitally optimize the developed formulations and identify the best-performing composition.

Methodology

The methodology combines experimental development with digital optimization tools. Local mineral waste such as fly ash, slag and other aluminosilicate-rich materials will be collected, processed and characterized using XRF, XRD, SEM and EDAX analyses.

Different geopolymer matrices will be developed by optimizing the type of alkaline activator, solid/liquid ratio and curing conditions. Subsequently, perlite will be incorporated into the optimized geopolymer matrix in different proportions to obtain lightweight plasters with controlled porosity and improved thermal insulation behavior.

Experimental results will be integrated into a dedicated database and statistically analyzed using Taguchi and similar methods to establish correlations between composition, microstructure and material performance.

Expected Results

  • Identification and characterization of at least two local mineral waste sources.
  • Development of optimized geopolymer matrices.
  • Obtaining lightweight geopolymer plasters functionalized with perlite.
  • Development of an experimental database for digital optimization.
  • Publication of at least 3 scientific papers in Web of Science indexed journals.
  • Participation in international conferences and invention exhibitions.
  • Potential patent application for the developed technology.

Project Impact

Environmental impact:
Reduction of CO2 emissions, valorization of mineral waste and promotion of circular economy principles.

Scientific impact:
Development of digitally optimized geopolymer materials and contribution to data-driven materials design.

Economic impact:
Support for reindustrialization through local resource valorization and scalable sustainable technologies.

Contact

Institution: "Gheorghe Asachi" Technical University of Iasi

Faculty: Faculty of Materials Science and Engineering

Project coordinator: Dumitru Doru Burduhos-Nergis

Email: dumitru-doru.burduhos-nergis@academic.tuiasi.ro